System solutions in focus

System solutions for welding technology, orbital welding technology, laser technology and fume extraction technology

ABICOR SYSTEMS offers highly developed complete solutions for cobot applications, robot applications, laser applications, process monitoring, extraction technology and orbital welding for easier, safer and more economical metal processing.

Portfolio of ABICOR SYSTEMS system solutions

You need to master complex challenges? Identify and implement optimization potential? Guarantee healthy working conditions? With ABICOR SYSTEMS system solutions you will find answers to your specific questions – and solutions even for very challenging individual applications.

Complete solutions are available to you from the extensive product portfolio of the ABICOR GROUP and its cooperation partners. You benefit from the in-depth knowledge and many years of experience of all experts in the company group.

Tactile
laser optics

Precision and flexibility are your top priorities in high-speed tactile laser welding and laser brazing?

Are you looking for a sensor and monitoring system that transmits data in real time and automatically adjusts the joining process?

Do you need a system with the widest possible range of applications?

Remote laser optics
for car body construction

Do you need high-performance, flexible technology packages specifically for body-in-white vehicle components, doors, seats and battery boxes?

You also want to be able to weld steel and aluminum alloys effortlessly?

Are structural rigidity, a small heat-affected zone and high reproducibility important to you?

Remote laser optics
for electric vehicles

Do you need to weld battery cells, stator hairpins, electrical contacts etc. absolutely flawlessly?

Are concentrated, controllable energy input and reproducible processes important to you?

The systems must adapt optimally to every welding task, create reliable connections and document every joining process?

3D weld inspection

Do you need documented safety for your processes and must avoid error repetition in any case?

Good weld seam accessibility must be guaranteed as well as ease of use with common industrial robots?

You also need to be able to reliably inspect highly reflective surfaces?

100 % 3D weld inspection

You have components that require maximum accessibility of the test systems?

Do you require 100 % automated, fully documented quality inspection?

Do your inspection systems need to be able to inspect faster than conventional inspection systems?

Seam tracking sensor for MIG/MAG robot applications

Do weld seams that are not positioned precisely constantly lead to a lot of rework and rejects?

Components come out of preparation with deviations, have tolerances and cannot be clamped correctly?

Are you looking for automated seam tracking that detects deviations immediately and compensates for them in real time?

Cobot applications

Are you looking for a solution to an existing shortage of skilled workers, increasing quality requirements and enormous time pressure?

Do you want a simple automation solution that requires no programming knowledge?

Do you need to optimize the quality of weld seams and reduce rework?

Pipe welding

You need to increase your efficiency in pipe welding?

Do you need a simple, mobile and robust system solution that can be used in the production hall as well as on site?

Do you want to relieve your welding specialists with a semi-automated solution?

Pipe welding

You need to increase your efficiency in pipe welding?

Do you need a simple, mobile and robust system solution that can be used in the production hall as well as on site?

Do you want to relieve your welding specialists with a semi-automated solution?

Extraction systems

Do you want to protect your skilled workers from harmful fumes from the welding process?

Are you looking for a safe and reliable welding fume extraction technology solution that extracts fumes at their point of origin (extraction at source)?

You require extraction technology that is mobile and easy to handle and maintain?

Fume extraction torches

Are you looking for a fume extraction solution with extraction at source to provide your skilled workers with the best possible protection against harmful fumes?

Do you want manual extraction torches that weigh less than others and your welders enjoy using them?

Are you looking for a way to equip your welding robots or automatic welding machines with extraction torches for extraction at source?

Efficient system solutions for smart factories, Industry 4.0 and SMEs

What can you personally expect from ABICOR SYSTEMS?

Active listening, target-oriented exchange and a concrete approach to your concerns. What is your current situation? What are the challenges? What do you want to achieve?

We work with you to analyze the current situation, discuss solutions and plan the next steps. Installation and commissioning can also be carried out together with our experts if required. Of course, we are also there for you in after-sales if you have any questions, subsequent special requirements or unexpected problems.

Who benefits from the system solutions from ABICOR SYSTEMS?

Increase quality

  • Automated and semi-automated systems perform process steps faster and provide reproducible results
  • Tactile laser optics prevent errors from being repeated
  • Reliable processes reduce downtimes and ensure consistent quality
  • You receive service and maintenance “from a single source” and reduce downtimes to a minimum

Save costs

  • With a customized system solution, you can reduce your production costs even from just one component
  • You produce more components in one shift and increase output
  • Costs for reworking are reduced to a minimum

Increase competitive advantage

  • You are always up to date in terms of occupational health and safety – and therefore an attractive employer
  • The latest results and findings from research and development are always incorporated into your projects – not just for highly specialized applications
  • With tactile laser optics, you can operate standardized and flexible international production on laser systems
  • Remote laser scanners enable you to meet the high demands on quality and cost-effectiveness
  • Experts from the specialist departments are available to support you with their know-how for individual applications
  • You have fast, uncomplicated access to spare and wear parts

Improve safety and health

  • Welding fume extraction torches and extraction systems protect against harmful fumes
  • Robot extraction torches also ensure welding fume-free air for employees in the hall
  • Semi-automated system solutions take over positions in constrained situations, allowing you to get back to more challenging tasks

Increase productivity and efficiency

  • Automated and semi-automated applications such as cobot solutions and orbital welding systems guarantee consistent quality
  • Process monitoring systems safeguard the process sequence so that you can keep the error rate low and significantly reduce rejects
  • The systems are very user-friendly, which considerably reduces set-up and maintenance times
  • You expand your product portfolio and become even more interesting for your existing and potential customers
  • You can respond more specifically to the different needs of your customers
  • Complete solutions make it easier for you to plan and implement for your customers
  • The systems can be easily integrated into existing production processes
  • High-quality and reliable systems provide you with valuable long-term customer loyalty
  • We master even the greatest challenges together with you